Last updated: 12-12-00
Project: DEIMOS
Stage: CCD Focus
ID #: KDCF-001A
Engineer: D. Cowley (T. Freeman)
Mechanical Description of Stage: UHV linear
Drive driven by Galil motor through a Berg slip clutch. Estimated travel
+/- 1mm.
Electronic Description of Stage: Driven by Galil
Controller #1 - Stage "E"
Required setting accuracy :
Performance requirements and design goals
Component |
Requirements 1 |
Motors: Pitman 9234C645-R1 30.3 VDC |
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Gearbox: Direct Belt Drive with ratio of 1:5 |
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Limits 2: MicroSwitch 311SM6-T |
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Fiducials: TRW #OPB 970-T55 (Optical) |
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Encoders: 2000 counts / rev |
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Air Cylinders:- |
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Air Solenoids:- |
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Lock/Clamp/Brake:- |
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Interlocks:- |
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Speed, temperature, accuracies, electrical power, pressurized air,
lubricant, coolant, N2 purge, ...
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Primary (inner) and secondary (outer) limits. These can be magnetic,
optical, or physical contact
Manufacturer's specifications and limitations
Component |
Maximum Operating Condition |
Safe Ops Condition |
Requirements |
Motors: |
5 oz-in continuous, 42 oz-in peak torque. Max. speed: 5400 RPM |
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Gearbox: |
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Limits: |
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Fiducials: |
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Encoders: |
Resolution: 500 counts/rev |
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Air Cylinders: |
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Air Solenoids: |
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Lock/Clamp/Brake: |
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Final Mechanical Assembly and Testing Results
Tests performed by: K. Dietsch
Motor tuning parameters under different spacial
orientations and environment
Parameter |
|
Neutral Gravity |
Uphill 1 |
Downhill |
Cold |
Cold Uphill |
PID Filter: |
KD: |
200 |
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- |
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KP: |
20 |
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KI: |
2 |
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Acceleration (pulses/sec^2): |
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256,000 |
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Deceleration (pulses/sec^2): |
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256,000 |
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Speed (pulses/sec): |
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50 |
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Other: |
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CN1,-1 |
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Uphill defined as motor (or driven end of shaft) in lowest position
Motion Parameters
Linear Stage (constrained)
Distance from "home" 1 |
Position |
Motor Counts |
Physical Units |
Time to Reach |
Software Limits: |
Forward |
TBD |
50 Counts = .001" |
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Reverse |
TBD |
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Primary (inner) Limits: |
Forward |
+ 708 |
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Reverse |
-3603 |
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Secondary (outer) Limits: |
Forward |
+ 936 |
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Reverse |
-3921 |
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Fiducial: |
|
0 |
|
|
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"Coarse" if from optical interupter, "Fine" if from an encoder index
pulse. Home is defined as zero counts.
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Primary limits signal the controller to stop motion. Secondary limits
cut motor power and require intervention to move out of them.
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Positive (+) motor drive moves focus stage toward the front of the
dewar.
Resolution of Stage
Encoder |
Counts/Inch |
Counts/Millimeter |
Counts/Degree |
On Motor |
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On Stage |
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Repeatability:
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Fiducial:
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Encoder:
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Air Cylinders:
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Air Solenoids:
NOTES:
Mechanical Drawing(s) #Stage #D7356-1
Electronic Drawing(s) # EL-3054
Sign conventions are such that a positive motion of the motor turns
the motor in a CW direction as viewed from the drive shaft looking back
into the motor, and will drive the stage to the forward limit (toward the
window).