Last updated: 10-30-00

Project: DEIMOS
Stage: Grating Tilt #4
ID #: KDGC-004A
Engineer: J. Osborne


Mechanical Description of Stage: 6" X 8" grating rotator. Tilt angle is maintained even when out of position. (e.g. no "Home"-ing required.)

 

Electronic Description of Stage:

 

Required setting accuracy: Sub arc-second!


Performance requirements and design goals
Component Requirements 1
Motors:Galil #50-1000 -
Gearbox: None -
Limits 2: Microswitch BZ-RW822-A2 "primary" and DT-2RV22-A7 "secondary" -
Fiducials: TRW #OPB-970-T55 (Optical) -
Encoders: Gurley #8335-11250-CB-S-A,  900,000 counts/rev (Labeled DEIMOS-2) -
Air Cylinders:- -
Air Solenoids:- -
Lock/Clamp/Brake:- -
Interlocks: See lockout schedule -
  1. Speed, temperature, accuracies, electrical power, pressurized air, lubricant, coolant, N2 purge, ...
  2. Primary (inner) and secondary (outer) limits. These can be magnetic, optical, or physical contact

Manufacturer's specifications and limitations
Component Maximum Operating Condition  Safe Ops Condition  Requirements 
Motors: - - -
Gearbox: - - -
Limits: - - -
Fiducials: Optical - - -
Encoders: - - -
Air Cylinders: - - -
Air Solenoids: - - -
Lock/Clamp/Brake: - - -

Final Mechanical Assembly and Testing Results

Tests performed by: C. Harper 12-4-00


Motor tuning parameters under different spacial orientations and environment
Parameter    Neutral Gravity  Uphill 1 Downhill  Cold Cold Uphill 
PID Filter: KD:  289 - - - -
KP:  86 - - - -
KI:  33 - - - -
Acceleration (pulses/sec^2): -  256000 - - - -
Deceleration (pulses/sec^2): -  256000 - - - -
Speed (pulses/sec): -  25000 counts/sec - - - -
Other: -  Set:  CN 1,1 - - - -
  1. Uphill defined as motor (or driven end of shaft) in lowest position

Motion Parameters

Rotary Stage (constrained)
Distance from "home"  Position Motor Counts  Physical Units Time to Reach
Software Limits:  Forward -  degrees (example) -
Reverse -  degrees -
Total Rotation - - 36.9  degrees -
Primary (inner) Limits:  Forward   96357 counts  degrees 20 seconds @ 5000
Reverse  -861328 counts  degrees  33 seconds @ 30000
Secondary (outer) Limits:  Forward   107782 counts  degrees  24 seconds  @ 5000
Reverse  -873776 counts  degrees  35 seconds @ 30000 then 5000
Defined Positions 1 - - -
2 - - -
3 - - -
4 - - -
5 - - -
6 - - -
1 revolution CW - - -
CCW - - -
  1. "Coarse" if from optical interupter, "Fine" if from an encoder index pulse. Home is defined as zero counts.
  2. Primary limits signal the controller to stop motion. Secondary limits cut motor power and require intervention to move out of them.

Resolution of Stage
Encoder Counts/Inch Counts/Millimeter Counts/Degree
On Motor - - 11.1
On Stage -      [1 Gurley count = 10.35 Motor Encoder counts.] 2500


NOTES:

Mechanical Drawing(s) #D4564

Electronic Drawing(s) #EL-3064 and EL-3065

Sign conventions are such that a positive motion of the motor turns the motor in a CW direction as viewed from the drive shaft looking back into the motor, and will drive the stage towards the forward limit.