Last updated: 10-30-00
Project: DEIMOS
Stage: Grating Tilt #4
ID #: KDGC-004A
Engineer: J. Osborne
Mechanical Description of Stage: 6" X 8" grating
rotator. Tilt angle is maintained even when out of position. (e.g. no "Home"-ing
required.)
Electronic Description of Stage:
Required setting accuracy: Sub arc-second!
Performance requirements and design goals
Component |
Requirements 1 |
Motors:Galil #50-1000 |
- |
Gearbox: None |
- |
Limits 2: Microswitch BZ-RW822-A2 "primary" and DT-2RV22-A7
"secondary" |
- |
Fiducials: TRW #OPB-970-T55 (Optical) |
- |
Encoders: Gurley #8335-11250-CB-S-A, 900,000 counts/rev (Labeled
DEIMOS-2) |
- |
Air Cylinders:- |
- |
Air Solenoids:- |
- |
Lock/Clamp/Brake:- |
- |
Interlocks: See lockout schedule |
- |
-
Speed, temperature, accuracies, electrical power, pressurized air,
lubricant, coolant, N2 purge, ...
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Primary (inner) and secondary (outer) limits. These can be magnetic,
optical, or physical contact
Manufacturer's specifications and limitations
Component |
Maximum Operating Condition |
Safe Ops Condition |
Requirements |
Motors: |
- |
- |
- |
Gearbox: |
- |
- |
- |
Limits: |
- |
- |
- |
Fiducials: Optical |
- |
- |
- |
Encoders: |
- |
- |
- |
Air Cylinders: |
- |
- |
- |
Air Solenoids: |
- |
- |
- |
Lock/Clamp/Brake: |
- |
- |
- |
Final Mechanical Assembly and Testing Results
Tests performed by: C. Harper 12-4-00
Motor tuning parameters under different spacial
orientations and environment
Parameter |
|
Neutral Gravity |
Uphill 1 |
Downhill |
Cold |
Cold Uphill |
PID Filter: |
KD: |
289 |
- |
- |
- |
- |
KP: |
86 |
- |
- |
- |
- |
KI: |
33 |
- |
- |
- |
- |
Acceleration (pulses/sec^2): |
- |
256000 |
- |
- |
- |
- |
Deceleration (pulses/sec^2): |
- |
256000 |
- |
- |
- |
- |
Speed (pulses/sec): |
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25000 counts/sec |
- |
- |
- |
- |
Other: |
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Set: CN 1,1 |
- |
- |
- |
- |
-
Uphill defined as motor (or driven end of shaft) in lowest position
Motion Parameters
Rotary Stage (constrained)
Distance from "home" |
Position |
Motor Counts |
Physical Units |
Time to Reach |
Software Limits: |
Forward |
- |
degrees (example) |
- |
Reverse |
- |
degrees |
- |
Total Rotation |
- |
- |
36.9 degrees |
- |
Primary (inner) Limits: |
Forward |
96357 counts |
degrees |
20 seconds @ 5000 |
Reverse |
-861328 counts |
degrees |
33 seconds @ 30000 |
Secondary (outer) Limits: |
Forward |
107782 counts |
degrees |
24 seconds @ 5000 |
Reverse |
-873776 counts |
degrees |
35 seconds @ 30000 then 5000 |
Defined Positions |
1 |
- |
- |
- |
2 |
- |
- |
- |
3 |
- |
- |
- |
4 |
- |
- |
- |
5 |
- |
- |
- |
6 |
- |
- |
- |
1 revolution |
CW |
- |
- |
- |
CCW |
- |
- |
- |
-
"Coarse" if from optical interupter, "Fine" if from an encoder index
pulse. Home is defined as zero counts.
-
Primary limits signal the controller to stop motion. Secondary limits
cut motor power and require intervention to move out of them.
Resolution of Stage
Encoder |
Counts/Inch |
Counts/Millimeter |
Counts/Degree |
On Motor |
- |
- |
11.1 |
On Stage |
- |
[1 Gurley count = 10.35 Motor Encoder counts.] |
2500 |
-
Gear reduction function: Two stages of friction drive plus timing belt
and sprocket: 923.9 X 60/24 = 2309.75
-
Repeatability:
-
Fiducial:
-
Encoder:
-
On motor: Zero to 40,000 and back = 0 extra counts.
-
On stage: Gurley lost 3 counts on above test.
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Air Cylinders:
-
Air Solenoids:
NOTES:
Mechanical Drawing(s) #D4564
Electronic Drawing(s) #EL-3064 and EL-3065
Sign conventions are such that a positive motion of the motor turns
the motor in a CW direction as viewed from the drive shaft looking back
into the motor, and will drive the stage towards the forward limit.