Last updated: 10-22-99
Project: DEIMOS
Stage: Grating Slide
ID #: KDGS-001A
Engineer: J. Osborne
Mechanical Description of Stage: Delivers
one of four items: 3 gratings and one mirror. Has a 200 pound counterweight
moving on it's own linear stage.
Electronic Description of Stage:
Required setting accuracy: TBD but we assume
about 0.006"
Performance requirements and design goals
| Component |
Requirements 1 |
| Motors: Galil #50-1000 |
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| Gearbox: Two stages of chain/sprockets plus spur gear set then ball
screw. Counter weight slide: Main stage has 1 stage of timing
belt/sprocket then ball screw. |
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| Limits 2: Microswitch BZ-2RW822-A2 "primary" and DT-2RV22-A2
"secondary" |
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| Fiducials: TRW #OPB-970-T55 (Optical) |
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| Encoders: BEI #MX213-25-1000 (4000 quadrature counts/rev) |
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| Air Cylinders:- |
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| Air Solenoids:- |
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| Lock/Clamp/Brake:- |
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| Interlocks: See interlock
schedule |
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Speed, temperature, accuracies, electrical power, pressurized air,
lubricant, coolant, N2 purge, ...
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Primary (inner) and secondary (outer) limits. These can be magnetic,
optical, or physical contact
Manufacturer's specifications and limitations
| Component |
Maximum Operating Condition |
Safe Ops Condition |
Requirements |
| Motors: Galil 50-1000 |
3750 RPM, 205 oz-in peak torque |
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| Gearbox: |
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| Limits: |
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| Fiducials: |
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| Encoders: |
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| Air Cylinders: |
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| Air Solenoids: |
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| Lock/Clamp/Brake: |
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Final Mechanical Assembly and Testing Results
Tests performed by:
Motor tuning parameters under different spacial
orientations and environment
| Parameter |
|
Neutral Gravity |
Uphill 1 |
Downhill |
Cold |
Cold Uphill |
| PID Filter: |
KD: |
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| KP: |
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| KI: |
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| Acceleration (pulses/sec^2): |
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| Deceleration (pulses/sec^2): |
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| Speed (pulses/sec): |
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| Other: |
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Uphill defined as motor (or driven end of shaft) in lowest position
Motion Parameters
Linear Stage (constrained)
| Distance from "home" 1 |
Position |
Motor Counts |
Physical Units |
Time to Reach |
| Software Limits: |
Forward |
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| Reverse |
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| Primary (inner) Limits: |
Forward |
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| Reverse |
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| Secondary (outer) Limits: |
Forward |
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| Reverse |
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| Position # |
1 |
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| 2 |
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| 3 |
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| 4 |
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"Coarse" if from optical interupter, "Fine" if from an encoder index
pulse. Home is defined as zero counts.
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Primary limits signal the controller to stop motion. Secondary limits
cut motor power and require intervention to move out of them.
Resolution of Stage
| Encoder |
Counts/Inch |
Counts/Millimeter |
Counts/Degree |
| On Motor |
388,125 |
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11.11 |
| On Stage |
None |
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Gear reduction function: Motor and belt/sprocket reduction: 72
teeth/16 teeth plus
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spur gear set reduction of 69 teeth/16 teeth plus ballscrew at
5 threads per inch (5TPI).
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72/16 X 69/16 = R = 19.40625
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1 rev of ballscrew = 0.20 inches
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1 rev of motor = 0.0103 inches
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4000 counts/rev = 0.0000025 inches/count
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Repeatability:
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Fiducial:
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Encoder:
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Air Cylinders:
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Air Solenoids:
NOTES:
Mechanical Drawing(s) #D4189
Electronic Drawing(s) #EL-3066
Sign conventions are such that a positive motion of the motor turns
the motor in a CW direction as viewed from the drive shaft looking back
into the motor, and will drive the stage towards the forward limit.