Last updated: 10-25-99
Project: DEIMOS
Stage: Science Filter Wheel
ID #: KDSF-001A
Engineer: V. Wallace
Mechanical Description of Stage:Seven
position: two are "user" positions, so can be selected and exchanged manually.
Electronic Description of Stage: Standard
unconstrained rotary stage with seven positions. This stage uses a standard
EL-1236 Stage Interconnect Box, a Galil 50-1000 motor and a single
TRW OPB970-T55 fiducial. The position can be selected by any one of three
means. First, the computer can instruct the wheel to either
home
the wheel or move to a discrete position. By selecting manual control from
the manual paddle connected to Galil controller #1, the filter wheel can
be jogged in slow or fast speed, homed, or moved to a discrete position.
Finally, the filter can be moved by the push button station that lives
inside of the Filter Wheel access hatch. When moving via the push buttons,
the wheel is moved so that the filter slot that is selected is moved to
the unload position instead of into the beam.
Required setting accuracy :
Performance requirements and design goals
Component |
Requirements 1 |
Motors: Galil #50-1000 |
- |
Gearbox:- |
- |
Limits 2: None (unconstrained) |
- |
Fiducials: TRW #OPB-970-T55 (Optical) |
- |
Encoders: Motor encoder: 4000 counts/rev |
- |
Air Cylinders:- |
- |
Air Solenoids:- |
- |
Lock/Clamp/Brake:- |
- |
Interlocks: Yes, see interlock schedule |
- |
-
Speed, temperature, accuracies, electrical power, pressurized air,
lubricant, coolant, N2 purge, ...
-
Primary (inner) and secondary (outer) limits. These can be magnetic,
optical, or physical contact
Manufacturer's specifications and limitations
Component |
Maximum Operating Condition |
Safe Ops Condition |
Requirements |
Motors: Galil #50-1000 |
3750 RPM, 205 oz-in peak torque |
- |
- |
Gearbox: |
- |
- |
- |
Limits: |
None |
- |
- |
Fiducials: |
TRW OPB-970-T55 |
- |
- |
Encoders: |
Motor encoder: 4000 counts/rev |
- |
- |
Air Cylinders: |
- |
- |
- |
Air Solenoids: |
- |
- |
- |
Lock/Clamp/Brake: |
- |
- |
- |
Final Mechanical Assembly and Testing Results
Tests performed by:
Motor tuning parameters under different spacial
orientations and environment
Parameter |
|
Neutral Gravity |
Uphill 1 |
Downhill |
Cold |
Cold Uphill |
PID Filter: |
KD: |
- |
- |
- |
- |
- |
KP: |
- |
- |
- |
- |
- |
KI: |
- |
- |
- |
- |
- |
Acceleration (pulses/sec^2): |
- |
- |
- |
- |
- |
- |
Deceleration (pulses/sec^2): |
- |
- |
- |
- |
- |
- |
Speed (pulses/sec): |
- |
- |
- |
- |
- |
- |
Other: |
- |
- |
- |
- |
- |
- |
-
Uphill defined as motor (or driven end of shaft) in lowest position.
Rotary Stage (unconstrained)
Distance from "home" |
Position |
Motor Counts |
Physical Units |
Time to Reach |
Position # |
1 |
- |
- |
- |
2 |
- |
- |
- |
3 |
- |
- |
- |
4 |
- |
- |
- |
5 |
- |
- |
- |
6 |
- |
- |
- |
7 |
- |
- |
- |
1 revolution |
CW |
1,000,000 counts |
- |
- |
CCW |
1,000,000 counts |
- |
- |
Resolution of Stage
Encoder |
Counts/Inch |
Counts/Millimeter |
Counts/Degree |
On Motor |
- |
- |
11.1 counts |
On Stage |
- |
- |
2,778 counts |
-
Repeatability:
-
Fiducial:
-
Encoder:
-
Air Cylinders:
-
Air Solenoids:
NOTES:
Mechanical Drawing(s) #D5315
Electronic Drawing(s) #EL-3056, EL-3073
Sign conventions are such that a positive motion of the motor turns
the motor in a CW direction as viewed from the drive shaft looking back
into the motor, and will drive the stage towards the forward limit.