Last updated: 10-22-99
Project: DEIMOS
Stage: Guide TV shutter
ID #: KDTV-003A
Engineer: D. Cowley
Mechanical Description of Stage:
Electronic Description of Stage: Controller
is integral with PXL TV control box. #4IES214 as of September 1999.
Coil resistance is 8.5 ohms. 24 volts to open and 3 volts to hold.
We add a reed switch and small magnet on one of the internal blades for
sensing open/closed. This is undocumented. The factory limit
switch for this function has a spring which is so strong it prevents the
shutter from opening on cold nights. Old part number: #04IES004 -
turns out to be 12 volt shutter.
Required setting accuracy :
Performance requirements and design goals
| Component |
Requirements 1 |
| Shutter: Melles-Griot (Ilex) #4IES214 (6 volt) |
Time to open: ______ms. |
| Motors:- |
|
| Gearbox:- |
- |
| Limits 2:- |
- |
| Fiducials:- |
- |
| Encoders:- |
- |
| Air Cylinders: |
- |
| Air Solenoids:- |
- |
| Lock/Clamp/Brake:- |
- |
| Interlocks:- |
- |
-
Speed, temperature, accuracies, electrical power, pressurized air,
lubricant, coolant, N2 purge, ...
-
Primary (inner) and secondary (outer) limits. These can be magnetic,
optical, or physical contact
Manufacturer's specifications and limitations
| Component |
Maximum Operating Condition |
Safe Ops Condition |
Requirements |
| Motors: |
- |
- |
- |
| Gearbox: |
- |
- |
- |
| Limits: |
- |
- |
- |
| Fiducials: |
- |
- |
- |
| Encoders: |
- |
- |
- |
| Air Cylinders: |
- |
- |
- |
| Air Solenoids: |
- |
- |
- |
| Lock/Clamp/Brake: |
- |
- |
- |
Final Mechanical Assembly and Testing Results
Tests performed by:
Motor tuning parameters under different spacial
orientations and environment
| Parameter |
|
Neutral Gravity |
Uphill 1 |
Downhill |
Cold |
Cold Uphill |
| PID Filter: |
KD: |
- |
- |
- |
- |
- |
| KP: |
- |
- |
- |
- |
- |
| KI: |
- |
- |
- |
- |
- |
| Acceleration (pulses/sec^2): |
- |
- |
- |
- |
- |
- |
| Deceleration (pulses/sec^2): |
- |
- |
- |
- |
- |
- |
| Speed (pulses/sec): |
- |
- |
- |
- |
- |
- |
| Other: |
- |
- |
- |
- |
- |
- |
-
Uphill defined as motor (or driven end of shaft) in lowest position
Resolution of Stage
| Encoder |
Counts/Inch |
Counts/Millimeter |
Counts/Degree |
| On Motor |
- |
- |
- |
| On Stage |
- |
- |
- |
-
Repeatability:
-
Fiducial:
-
Encoder:
-
Air Cylinders:
-
Air Solenoids:
NOTES:
Mechanical Drawing(s) #D8202
Electronic Drawing(s) #EL-1183
Sign conventions are such that a positive motion of the motor turns
the motor in a CW direction as viewed from the drive shaft looking back
into the motor, and will drive the stage towards the forward limit.