Last updated: 10-14-99

Project: DEIMOS
Stage: Grating Slide
ID #: KDGS-001A
Engineer: J. Osborne


Mechanical Description of Stage: Delivers one of four items: 3 gratings and one mirror  Has a 200 pound counterweight moving on it's own linear stage.

 

Electronic Description of Stage:

 

Required setting accuracy : TBD but we assume about 0.006"


Performance requirements and design goals
Component Requirements 1
Motors: Galil #50-1000 -
Gearbox: Two stages of chain/sprockets plus spur gear set then ball screw.  Counter weight slide:  Main stage has 1 stage of timing belt/sprocket then ball screw. -
Limits 2: Microswitch BZ-2RW822-A2 "primary" and DT-2RV22-A2 "secondary" -
Fiducials: TRW OPB-970-T55 -
Encoders: BEI #MX213-25-1000 (4000 quadrature counts/rev) -
Air Cylinders:- -
Air Solenoids:- -
Lock/Clamp/Brake:- -
Interlocks: See interlock schedule -
  1. Speed, temperature, accuracies, electrical power, pressurized air, lubricant, coolant, N2 purge, ...
  2. Primary (inner) and secondary (outer) limits. These can be magnetic, optical, or physical contact

Manufacturer's specifications and limitations
Component Maximum Operating Condition  Safe Ops Condition  Requirements 
Motors: Galil 50-1000 3750 RPM, 1.45 Nm peak torque - -
Gearbox: - - -
Limits: - - -
Fiducials: - - -
Encoders: - - -
Air Cylinders: - - -
Air Solenoids: - - -
Lock/Clamp/Brake: - - -

Final Mechanical Assembly and Testing Results

Motor tuning parameters under different spacial orientations and environment
Parameter  Neutral Gravity  Uphill 1 Downhill  Cold  Cold Uphill 
PID Filter: KP: - - - - -
KI: - - - - -
KD: - - - - -
Acceleration (pulses/sec^2): - - - - - -
Deceleration (pulses/sec^2): - - - - - -
Speed (pulses/sec): - - - - - -
Other: - - - - - -
  1. Uphill defined as motor (or driven end of shaft) in lowest position

Motion Parameters

Linear Stage (constrained)
Distance from "home" 1 Position Motor Counts  Physical Units Time to Reach
Software Limits:  Forward - - -
Reverse - - -
Primary (inner) Limits:  Forward - - -
Reverse - - -
Secondary (outer) Limits:  Forward - - -
Reverse - - -
Position # 1 - - -
2 - - -
3 - - -
4 - - -
- - -
- - -
  1. "Coarse" if from optical interupter, "Fine" if from an encoder index pulse. Home is defined as zero counts.
  2. Primary limits signal the controller to stop motion. Secondary limits cut motor power and require intervention to move out of them.

Resolution of Stage
Encoder Counts/Inch Counts/Millimeter Counts/Degree
On Motor 388,125 - -
On Stage None - -


NOTES:

Mechanical Drawing(s) #D4189

Electronic Drawing(s) #EL-3066

Sign conventions are such that a positive motion of the motor turns the motor in a CW direction as viewed from the drive shaft looking back into the motor, and will the drive the stage towards the forward limit.